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7 Best Features of the Tube Laser Cutting Machine

Released on Mar. 10, 2022

Tube cutting spans production over numerous industries from automotive to medical. Achieving quality production and speed with a tube laser cutting machine. The introduction of lasers to the manufacturing industry have made complex cuts easier. Figure out if these variables are convincing enough to start production with a tube laser cutting machine.

1. Product Design

Don't sacrifice weight for strength. A T-A Series machine can make strong visually appealing products. Some features include allowing tube profiles to be bent to simply the assembly process.

By simplifying assembly or welding, tube laser cutting machines can reduce production costs by up to 30%.

Lasers allow operators to make cuts and edges in one smooth step without the need to continuously handling parts. Saws and drills require lots of material handling in contrast to lasers.

Reducing costs is a great incentive for any company.

2. Capacity

Standard sizes for tubes range anywhere from 20 to 40 feet and sometimes longer. The capacity of a tube laser cutting machine will be measured by the maximum weight per foot.

Some manufacturers will order custom tubes to ensure there is the least amount of excess during production. Avoid scrap by having tubes designed specifically for the materials you are using.

3. Load And Unload

You can switch tube sizes with an automatic switch controlled by an operator. This keeps you from having to constantly stop production for new tube sizes. There are some jobs that require manual stops to complete the task.

The unloading process is completely automatic to reduce processing and feeding times. It will automatically sort scrap to save you time and labor.

4. Shape And Seam Detection

Most products are made by welded tubes during manufacturing. As opposed to seamless tubes, welded tubes can cause problems during production and possible assembly.

Most laser cutting machines have software to help detect exterior seams, but sometimes the software can miss interior seams due to the finish on the material.

The best machines will use a sensing system equipped with two cameras and light sources to look inside and outside the tube.

If a seam is detected by the software, the machine will rotate the tube to mitigate any potential problems.

Most shapes and designs can be cut with tube laser machines, but any irregular profiles might be difficult to load properly. An additional camera and light can detect if a tube will need the chuck to be adjusted.

You shouldn't have to worry if your production will be hindered by asymmetrical profiles.

5. Cutting Advantages

Using the laser is high precision and ensures quality cuts. Other methods like punching or wire cutting may have low production speed or unable to make some cuts or perforations.

Since cost is important, mechanical cutting is more expensive to buy and run.

More intricate punch die sets can cost even more. Lasers provide flexibility and ease at a cheaper cost to the manufacturer and client.

6. Fiber Lasers

Since 2008, fiber lasers have steadily grown in production and acquisition. Traditional CO2 lasers are still a popular choice, but technology has allowed the fiber lasers to catch up in its ability to cut thick materials.

The gas laser struggles to cut through certain metals like brass and copper. Fiber lasers can easily cut through these metals and other reflective materials.

Some cuts and materials still require a CO2 laser, and operators may only be trained to work with the traditional machine.

Optical fibers allow the working position in fiber lasers to be flexible and light-weight. The need for maintenance is reduced and the efficiency is higher.

More savings take place because fiber lasers do not require expensive reflection lenses. Fiber laser cuts quicker and more consistently.

A place for CO2 lasers currently exists in the industry. Technological advancements allow the fiber laser to quickly close the gap. Consider the strengths and weaknesses of each with respect to the job you need.