Laser Cleaning Machine
The laser cleaning machine is well used in today's industry. Over time, rust, grease and other such substrates are often seen to form a layer on metal and non-metal products. Laser rust removal and metal part cleaning technology has evolved over time.
Before moving on to other sizes of descaling laser machines, let's first learn about the technology and how it works. Rust removal laser cleaning or simply laser cleaning is a very safe method of removing the ruts and other substrates from the affected material. All this without damaging or scratching your original material.
A laser rutting machine works in the same way as a laser etching machine. This means that the laser applies focused energy to the part of the material to be cleaned.
As a result, a very fine layer of the surface is removed and the clean material inside is exposed. Laser cleaning and descaling machines are now very popular in industry. Let's take a look at the main applications of laser cleaning systems and the main industries that use this technology.
1. Continuous operation in high shock, vibration and dust conditions
2. 110V/220V AC power supply
3.1 mJ pulsed laser standard
4. Cleaning head with double start switch and mechanical interlock device to ensure safety
5. Wide range of cleaning parameters, standard and custom optical shapes
6.4 laser rated safety viewing ports
7. Laser "ON" locking contact switch to ensure operator safety
8. Mini exhaust fan standard
9. Optional dust collector
10. Optional - auxiliary inert gas system
11. Flexible 3 meter fiber optic cable
There are multiple benefits of using a laser machine for descaling your products. Not only will this help you speed up the production/repair process, it will also provide you with a cost effective solution.
1. The laser rust removal method is largely automated and can be easily controlled from a remote location. In addition, automation and integration with existing systems provides companies with a simple and technology-savvy investment.
2. The laser cleaning process is chemical free. This makes laser cleaning methods safer for use in the food and pharmaceutical industries.
3. The chemical composition of the material does not change with laser cleaning. This makes laser cleaning technology the preferred choice for cleaning chemically safe containers.
4. There is no need to use a high-pressure sandblaster system to scrub away rust stains.
5. The end product after laser cleaning is much finer than other cleaning methods.
6. Total labor and work time are greatly reduced. Thus, saving you time and money.
7. It is easier to perform precise and localized cleaning using laser cleaning methods In addition, it is easier to reach the corners and crevices of complex design objects using laser cleaning.
8. Laser cleaners are easier to manage than traditional cleaning methods.
1. The laser cleaning process requires care and the operator needs to be a trained person.
2. The technician working on laser cleaning should be an expert not only in lasers, but also in surface forming.
3. The initial training and price of the laser machine is high. However, the long-term benefits are cost effective.
Laser cleaning technology is widely used in many different industries. Initially, it was mainly used in the metal and metal fabrication industry. However, with the recent advent of modern laser systems, the technology has also been applied to the cleaning of non-metallic materials.
This type of cleaning is performed to remove surface rust from the material. Usually, surface cleaning is the most widely used application of laser cleaners. Cleaning activities such as paint removal, degreasing and material restoration fall under all types of surface cleaning.
Rust removal using laser rust remover cleaners is widely used in heavy metal manufacturing. In most heavy metal and manufacturing industries, DE rusting or deoxidation is often required. Therefore, rust removal lasers are ideal for such industries.
Another major application of surface cleaning using laser cleaners is laser spot restoration. In this cleaning method, only the impurities/rust spots on the material surface need to be removed.
Thus, by using a laser cleaner, you can easily remove rust spots from the material without having to touch the rest of the equipment. Moving on, degreasing is another major type of surface cleaning that can be accomplished using laser cleaning methods.
Typically, moisture/dirt and grease accumulate during the manufacturing and repair of mechanical parts. This mixture can form deposits on the surface of the material and affect its functionality. To remove the greasy areas, laser cleaning technology can easily remove the contaminated areas and clean the material.
Otherwise, cleaning molds can be a very daunting task. However, with laser cleaners, you can easily reach every corner of the mold and remove all contaminants.
This cleaning process is widely used in the food and consumer goods industries. This is because most food products need to be packaged in a very clean environment. Therefore, the ideal option to clean containers quickly and accurately is to use a laser cleaning process.
In addition, the pharmaceutical industry maintains high standards of cleanliness for containers, which is an ideal application for laser cleaning systems. Cleaning rubber molds is probably the biggest cleaning challenge in this industry. This is because rubber is not strong and also has absorption properties.
Therefore, a cleaning method is needed that cleans the dirt without affecting the mold itself. Laser cleaning technology offers the best solution for cleaning rubber molds without damaging the material, and the chemical composition of the mold remains intact even after cleaning.
Welding leaves behind surface deposits that need to be removed before the final decoration of the product can be applied. Therefore, laser cleaners play an important role in removing welds to clean equipment.
Laser cleaning is suitable for the treatment of almost all types of metal alloys and their welds. It is therefore very suitable for hard metals such as aluminum and stainless steel and their alloys. Thus, you can easily remove welded joints from the material surface. All this can be achieved at a very high speed.
Cleaning of metal parts
3D surface cleaning and conditioning
Decorative surface treatment (alternative to bid blasting)
Selective Paint Stripping
Add pre-treatment cleaning
Ablation (anodizing, lacquering or coating)
Rust and corrosion removal
There are different power levels of laser cleaners available. The choice of laser power depends on the material you want to clean and the amount of rust or dirt on the surface of the material.
In addition, you can choose machine size, portability and price when selecting the best laser cleaner for your business. When choosing a laser rust remover, keep the following points in mind.
Laser cleaners typically fall into 3 power categories. While the exact specifications vary from machine to machine, the power categories will give you a general idea of the machine that will best meet your requirements. As the power increases, the speed and volume of rust removal increases.
Low power laser cleaners range from 20 W to 100 W. This type of power supply is ideal for light descaling where speed is not a big issue. In addition, this is ideal if your setup is relatively small and your batches are not very large.
Another benefit of using a low power laser cleaner is the reduced cost of the machine. Therefore, if you want to keep your costs low, then this is the ideal machine for you.
Medium power laser cleaners are typically available in the power range of 200 W to 300 W. These machines are ideal for removing moderate levels of rust/grease from materials. However, one important thing to note is that because the laser is more powerful, it generates more heat.
Therefore, an effective laser cooling mechanism is required. You need to check with your supplier/manufacturer on the cooling mechanism used for cleaning operations. If the cooling mechanism is not effective, then your machine and product will suffer.
High power laser cleaners are used to process absolutely heavy metals. These machines are available in 350W, 500W, 1000W and in some cases even up to 2000W.
However, due to the increased power, these machines are very expensive. Therefore, if you have a large production/repair cell running heavy metals, you should only choose these machines.
Another category you need to check is the mobility of the machine. There are 2 main types of configurations of rust removal laser cleaners.
Many laser cleaners are available in portable form. These portable machines weigh no more than a few kilograms (about 15 kg) and are small enough to fit in a suitcase. This type of machine is ideal for cleaning items outside the production/maintenance line.
In addition, compact machines are perfect for cleaning creeks and corners of equipment that are inaccessible by traditional methods. When purchasing this type of machine, you will need to check its integrity with your existing conveyor system, as some machines do not have an integration option, and then you will need to accept after-sales service.
Cabinet systems or such machines are designed for maximum protection of the person operating the machine. These machines have enclosures in which you can place the material to be cleaned and then you can operate the laser remotely to clean the device.
Another important factor in choosing the best laser cleaning machine is the price of the machine. The price of a laser cleaner depends on the size, power and technology of the machine.
Of course, once you follow the exact specifications required by your business, this will be the final price. However, if you are confused about so many specifications, please find our expert team at LXSHOW, we can effectively guide you to choose the best laser cleaner.
Machine mounting systems are ideal for conveyor belt maintenance/repair functions. This is where the product moves on the belt and the stationary machine is cleaning a specific part of the machine.
The mounting system provides great stability while cleaning parts and keeps the laser cleaner steady. As a result, it produces accurate results and cleans efficiently.
In short, you can choose from integration options, laser cleaner power, size, portability, and the price you want to pay for your machine.
But if you want a relaxing break and want to install a laser descaling machine in your business without even leaving the office; then leave it all to the LXSHOW team.
Just click on the link and our team of experts will be at your disposal. We specialize in a wide range of laser products and can guide you in choosing the best laser cleaner based on our expertise and experience. What are you waiting for, just move your cursor and click?
Get a Free Quote
Whether you'd like to get more info on what, why and how we do what we do, need help with what you're creating, would like to partner up or just say hi!